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May 31, 2022

Key Requirements for HAZMAT Transportation Employees

When it comes to understanding the various regulations regarding hazmat materials transportation, you can never ignore the directives laid down by governing bodies such as the Occupational Safety and Health Administration, Environmental Protection Agency, and Pipeline and Hazardous Materials Safety Administration which is also a part of the Department of Transportation.

 

 

 

 

 

A lot of these regulations overlap one another. Some of these also include ensuring that your employees who are involved in the transportation of hazardous materials are trained and qualified for the job that they have to perform. They must be adequately skilled and formally trained to handle hazardous materials,so that they can maintain the safety of the vehicle in addition to their own and that of the people using the same roads as them. This means that they also have to take care of the safety and well-being of other workers at the office premises that they work with and the public at large. This is why it is not just recommended that you ensure adequate training of your employees but mandated by the law. As an employee involved in hazmat transportation, they must understand these regulations. They must also do all in their power to meet these regulations without fail.

 

 

 

 

 

 

 

 

 

Who is a HAZMAT Employer?

 

 

 

 

What qualifies as a hazmat employer? This is a critical aspect of hazmat training that you will have to understand. If you are a business owner or owner of a facility that either accepts or provides hazardous material as a part of its business operations, you will be considered a hazmat employer. According to the definition given by the department of transportation, a hazmat employer can be a person who uses his employees to deal with the transportation of hazardous materials in commerce. This results in hazardous materials being transported or shipped from one location to another. It also involves the representing, marking, moving, offering, certifying, selling, manufacturing, testing, repairing, reconditioning, and modifying of hazardous materials and various containers, drums, or other packages used in the transportation of hazardous materials.

 

 

 

 

 

So all in all, if your business deals with hazardous materials, you will be called a hazmat employer. The employer, which is you in this case, will be required to ensure that all your employees are always properly trained and dressed appropriately to ensure their safety. The Pipeline and Hazardous Materials Safety Administration lays down a few regulations related to the transportation of hazardous materials. There are no exceptions when it comes to the size of the business or whether the individual is employed on a full-time part-time or temporary basis.

 

 

 

 

 

Who is a HAZMAT Employee?

 

 

 

 

Any employee in your organization who deals with hazardous materials and their transportation will be categorized as a hazmat employee. Their responsibilities extend beyond driving or loading or unloading vehicles. The Pipeline and Hazardous Materials Safety Administration defines a hazmat employee as somebody who loads, unloads, handles, transports, tests, reconditions, modifies, identifies, repairs, and transports any kind of hazardous materials. Even an employee who prepares hazmat for transportation will be categorized as a hazmat employee. These personnel are also responsible for the safety of the entire transportation process. They might be responsible for operating the vehicle that is used to transport hazardous materials. So yes, even if you have an office secretary who is remotely associated with the handling or describing of hazmat shipping containers or any hazardous materials, will also fall under the category of hazmat employee.

 

 

 

 

 

The Importance of Hazardous Materials Training

 

 

 

 

You should know that extensive and appropriate training is necessary when it comes to maintaining the safety of everyone involved in hazardous materials transportation. Training is actually the first step that helps you reduce any chances of hazmat-related incidents caused by mishandling or human error. According to PHMSA, training with regards to hazardous materials handling is a reliable means of preventing and reducing hazardous materials incidents in transportation. Adequate and appropriate HAZMAT training enhances the safety and security of all the employees working with hazardous materials and it also increases their productivity and overall skills. It also reduces any operating costs and damages arising from hazardous materials incidents.

 

 

 

 

 

HAZMAT Training Requirements

 

 

 

 

As laid down by the Hazardous Materials Regulations, a hazmat employer must train and certify each one of his hazmat employees before they can begin handling, maintaining, or transporting any hazardous materials. Refresher training is also a requirement that hazmat employers and employees have to fulfill once every 3 years. Any kind of hazmat training that you choose should include general awareness about hazardous materials, various training modules that are specific to the hazardous materials being handled, safety training, function-specific training, security awareness, and also in-depth security training whenever the need arises.

 

 

 

 

 

General Awareness/Familiarization Training (49 CFR 172.704(a)(1))

 

 

 

 

There is a hazmat general awareness training module that every hazmat employee has to complete. It is about hazardous materials handling and it encompasses general knowledge about how to maintain everyone’s safety at the workplace. It also trains the employee on how to recognize and identify hazardous materials.

 

 

 

 

 

Safety Training (49 CFR 172.704(a)(3))

 

 

 

 

In addition to general awareness training, there is another module that an employee has to complete which is the safety training. It addresses several critical emergency concerns and contains response information that comes in handy when they are faced with difficult situations. This module educates hazmat employees on various measures they can use to protect employees from any dangers associated with exposure to hazardous materials. It also lists down various methods and procedures to avoid any potential hazmat-related accidents.

 

 

 

 

 

Security Awareness Training (49 CFR 172.704(a)(4))

 

 

 

 

Security awareness training is also very critical because transportation of hazardous materials presents a very big risk both to the health and safety of the employees involved. It is a mandatory requirement for all hazmat employees to go through this training module. As, It helps them identify potential security risks as a result of any hazmat mishandling, misrepresentation, or misinformation. It also prescribes various methods to improve transportation security when moving hazardous materials from one location to another. If you have any employees that are responsible for implementing DOT security plans in your company, they must receive this training as well. Similarly, any employees performing specific duties under that security plan should also complete the in-depth security training (172.704 (a)(5)). This module is 100% company-specific and it should be created by the individual enterprise only.

 

 

 

 

 

Function-specific Training (49 CFR 172.704(a)(2))

 

 

 

 

Another requirement laid down by the Hazardous Materials Regulation is that function or job-specific training with regard to hazmat handling should be provided to the employee. For example, if any of your employees are directly involved in the moving of packaged and marked boxes of hazardous materials from the ground to the vehicle, they should go through an in-depth training course to prevent any on-the-job hazmat exposure. This should be made mandatory for the employee who handles hazardous materials regularly and so closely.

 

 

 

 

 

Prevent Hazardous Headaches by Maintaining Your Records

 

 

 

 

It is the responsibility of all your hazmat employees to maintain their documents and record the progress of their training modules as they go through their training. They will also be responsible for initiating and completing their own refresher training modules every 3 years. As an employer, it is your responsibility to coordinate with your employees to make sure that their training is completed regularly without fail.

 

 

 

 

 

If there have been any changes to the duties or responsibilities of the employees, the corresponding changes should be made to their training courses as well. Any hazmat employees in your company who have failed to complete their retraining modules may not be allowed to perform any hazmat-specific functions or duties at all.

 

 

 

 

 

It is your responsibility as well to record their progress and document their course completion on time. These records must include the name of the employee, the course material that they have used, the certification for which they have trained and tested, the training provider, name of the trainer, date, and address, etc.

 

 

 

 

 

Remember, hazmat shipping and handling involve a lot of potential risks and dangers both to the people involved and the property where these operations are being performed. That’s why regulatory agencies have issued these requirements that must be followed by every hazmat employer and employee.

 

 

 

 

 

The federal register says that the maximum civil penalty can be up to $75,000 for a person who violates these hazardous material laws and regulations purposefully. So, this training is not only required to stay safe but also to prevent your businesses from any penalties that can lead to a dent in your goodwill. Remember to keep a solid understanding of all these key requirements if you are a hazmat employer or hazmat employee. This is a dependable way to stay away from any administrative headaches and painful penalties that you might have to pay if you are caught violating any of these guidelines, rules, and regulations.

 

 

 

FAQ

What Happens If You Fail a DOT Inspection?

If the vehicle or driver is deemed unsafe, they may be placed out of service, meaning the vehicle cannot operate until all violations are properly corrected.

Who decides which level of inspection to perform?

Both the Commercial Vehicle Safety Alliance (CVSA) and the Federal Motor Carrier Safety Administration have a part in DOT inspection levels. The CVSA develops the criteria and sets the procedures for every inspection level. The FMCSA establishes overall regulations and determines which vehicles must be inspected.

How often do DOT inspections happen?

DOT inspections can happen at any time. They most commonly happen during roadside stops and weigh stations. Carriers with higher risk, poor safety records, or hazardous material may be inspected more frequently.

What documents are required during an inspection?

Documents required during an inspection include but may not be limited to:

  • State driver’s license or commercial driver’s license
  • Medical examiner’s certificate
  • Record of duty status
  • Vehicle registrations
  • Periodic inspections document for all vehicles being operated
  • Shipping papers or bills of lading
  • Information for hazardous materials being transported
  • Proof of insurance

What are common DOT inspection violations?

According to the FMCSA, the 5 most cited roadside violations are:

  1. False Report of Driver’s Record of Duty Status: log falsification providing inaccurate or intentionally altered duty-status information.
  2. No Record of Duty Status (ELD Required): using a commercial vehicle without the required electronic logging device or valid time records.
  3. Inoperable Required Lamp: crucial lights (headlights, brake lights, turn signals, etc.) are not functioning properly.
  4. Operating a Commercial Motor Vehicle Without a Commercial Driver’s License (CDL)
  5. Operating a Commercial Motor Vehicle Without Proof of a Periodic Inspection: failure to meet FMCSA the maintenance standards of a required annual inspection.

Why is updating VMT important for compliance?

VMT is tracked to determine fuel tax obligations (Vehicle Miles Traveled Tax) used for road maintenance and improvements. Trucking companies must keep accurate records of VMT to ensure they pay the correct amount of taxes.

How often should VMT be updated?

For motor carriers VMT must be updated every two years along with the MCS-150 form for the Biennial Update.

Can VMT be tracked automatically with technology?

Yes, Electronic Legging Devices (ELDs), Fleet Management Apps, and Mileage Tracking Software are all technological advancements that can simplify the process of VMT tracking.

How does VMT affect taxes and fuel reporting?

Accurate VMT records help document mileage for business-related tax deductions, ensuring compliance with IRS regulations. It also supports fuel tax reporting by tracking the miles each vehicle travels in different jurisdictions, which is essential for state and federal fuel tax calculations. Proper tracking reduces errors, prevents penalties, and provides a clear record of operational costs.

How do I know when my Biennial Update is due?

  • Your filing schedule depends on the last two digits of your USDOT number. The last digit corresponds with what month the form needs to be filed in. January is 1, February is 2, March is 3, etc. The next to last digit determines the year (odd-numbered year or even numbered year). For example, DOT number 1234567 files their biennial update in July (7) of every even year (6). Contact us today to see if you’re due.

Does the Biennial Update cost money to file?

While you can file your Biennial Update yourself for no cost through FMCSA. The process can often be confusing and time-consuming. Our team can handle your filing for you, simplifying the process for you.

Do intrastate carriers need to file the update?

Yes, even if carriers stay within state lines, a biennial update is still needed for their USDOT number.

What happens if I miss my filing deadline?

  • Failure to complete biennial update to FMCSA can be subject to fines with a maximum penalty of $10,000. If your update is past due, you can still file it to restore your compliance status. Contact us today to file your form! https://dotcompliancegroup.com/bu-update/ 

What are the new FMCSA rules in 2025?

  1. Civil Penalty Amount Increases
  2. Drug & Alcohol Clearinghouse Becomes Exclusive Source for checking driver history.
  3. ELD Technology Required
  4. SMS (Safety Measurement System) Modernization
  5. Crash Preventability Determination Program Expanded

When do the 2025 FMCSA regulations take effect?

The confirmed dates these regulations take effect is May 30, June 23, October 1, 2025.

How can trucking companies prepare for these changes?

Regularly reviewing your Safety Measurement System (SMS) scores and maintaining personal checklists for inspections, driver qualification files, and drug and alcohol testing helps catch issues before they affect audits. Partnering with DOT Compliance Group streamlines filings, reporting, and ongoing monitoring, taking the guesswork out of FMCSA regulations and keeping your operation audit-ready year-round.

What Triggers a DOT Compliance Review?

A DOT compliance review is triggered when FMCSA wants to ensure a carrier is following safety regulations. Common triggers include high SMS safety scores, a history of crashes or violations, and previous noncompliance. Staying proactive with accurate records, driver files, and regular internal audits helps reduce the likelihood of a review.

Where can I get help with FMCSA filings?

DOT Compliance Group can assist with any help or questions you may have about FMCSA filings. Call 972-476-9962.

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